CENTRAL DRY-AIR SYSTEM
and liquid. The compressor compresses the air into a
The ships central dry-air system is usually located
in one of the ships main engineering spaces and can be
composed of a low-pressure (100 psig) air compressor,
a Type I dehydrator, and either a Type II or III
dehydrator. The air compressor compresses the air and
then sends it to the Type I dehydrator (refrigerant). The
Type I dehydrator is used to remove the majority of the
water and oil in both liquid and gaseous vapor forms
from the air. Next, the air is processed by a Type II
(desiccant) or a Type III (combination of refrigeration
and desiccant) dehydrator to remove the last traces of
moisture. This last bit of processing causes the air to
become electronic dry.
smaller volume causing the relative humidity of the air
to increase. When the compressed air is saturated (100
percent humidity), it no longer holds any more vapor.
Further compression causes the formation of liquid to
begin. Also, since most compressors use some form of
lubricant, it too can get into the compressed air as a
vapor or liquid. The ships dehydrators can remove all
contamination, both liquid and gaseous vapor. In the
event of a failure in the central dry air system, the small
air dryer (if installed with electronic equipment) can be
placed into operation.
EQUIPMENT DRY AIR
DRY-AIR SYSTEMS
If you are involved with an equipment dry-air
system, it is essential that you understand how to
check the air for sufficient dryness. A high-power
waveguide system requires dry air at a pressure of 25 to
35 psig with a dew point of -40°F at atmospheric
pressure.
Dew point is the temperature at which water vapor
begins to deposit as a liquid (at atmospheric pressure
unless otherwise stated). For example, when the dew
point is given as 40°F, this means that the excess
moisture in the air will begin to condense at this
temperature. Condensation appears as a fog or, if
enough moisture is condensed, as ice crystals. The dew
point is affected by the pressure of the air being
measured. Air at 40°F dew point (atmospheric
pressure) contains approximately 120 parts of water per
million parts of air (ppm). However, this same air at 30
psig has a dew point of about 21°F. As you can see,
you have to take into account the effects of pressure
when you measure the dew point. The lower the
dew-point reading (more negative/colder), the better the
air quality.
The equipment air dryers installed in electronic
equipment are desiccant dryers. The air is passed
through a desiccant, which adsorbs the moisture. The
more moisture the desiccant adsorbs, the dryer (lower
dew point) the air becomes. You should know the basic
operation of a desiccant air dryer so that you can perform
PM and trouble isolation.
SHIPS AIR SUPPLY
Air from the ships compressor is often
contaminated with water and oil in the form of vapor
The purpose of the desiccant air dryer (fig. 2-1) is
to remove oil and water in both forms, automatically and
continuously, and to deliver clean, very dry air for
pressurization of equipment waveguides. The air dryer
is normally in the bypass mode. In this mode, input air
is routed down through the selection valve and out of
the dryer by way of the flow limiter. When placing the
selection valve so that the dryer will process the air, you
must first follow the dryers start-up procedure.
This procedure ensures that wet air doesnt get into
the waveguide systems when the dryer has been
shutdown for an extended period. Basically, the
procedure involves turning the electrical power on for
the dryer and opening/closing of various valves to dump
the air to the atmosphere. This is done until the dryers
air monitor indicates that the dew point is below 40°F
at atmospheric pressure.
The operation of the air dryer is as follows: the input
air (fig. 2-1) (selection valve is indicated) is first
checked on the pressure gauge for minimum air pressure
(typically 80 psig). Input pressure that is too low
inhibits the operation of the fluid separator.
The fluid separator extracts most of the free
liquids from the airstream. Some oil and water mist,
however, (extremely fine droplets) remain in the stream.
The liquid, thus collected, drains into the dump trap
below the separator.
When a sufficient amount has
collected, the trap automatically opens to discharge the
collected liquids under pressure into a waste line for
disposal.
2-2